Premier Textiles, a leading denim manufacturer, engaged us to overhaul their aging and inefficient utility systems. The project focused on reducing their high operational costs and improving fabric quality through better climate control.
Client
Premier Textiles Ltd.
Location
Industrial City, USA
Year
2022
Value
$1.8M
A Complex Engineering Puzzle
The primary challenge was to retrofit a new, centralized HVAC and humidification system into a fully operational weaving plant without halting production for an extended period.
Innovative & Efficient
We engineered a high-efficiency HVAC system using VFD-controlled motors and a PLC-based control panel for precise humidity management. The installation was executed in phases during scheduled maintenance shutdowns to eliminate production loss.
Key Project Outcomes
Reduced plant-wide HVAC energy consumption by over 35%.
Increased loom efficiency by 8% by significantly reducing yarn breakage.
Achieved a consistent product quality, lowering the rejection rate by 15%.
The project achieved a full return on investment (ROI) in just 2.5 years.
“The results speak for themselves. Our energy bills are down, our output is up, and the quality is more consistent than ever. This was a fantastic investment and a brilliantly managed project.”
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