
A comprehensive, high-performance HVAC and Plumbing (PHE) system design and build for the new multi-story CORE flagship fitness and wellness club. The project involved engineering distinct, purpose-built environments for various activities—from high-intensity workout zones to serene spa areas—and a robust plumbing system to support luxury amenities.
Client
CORE Fitness & Wellness
Location
Karachi, Pakistan
Year
2024
A Complex Engineering Puzzle
This project presented a complex set of diverse environmental requirements under one roof. We needed to provide massive volumes of fresh, cool air for the cardio and weightlifting floors; manage high humidity in the yoga studios and indoor pool area; and engineer a high-capacity plumbing system for hundreds of daily users across luxury locker rooms, showers, and spa facilities, all while focusing on energy efficiency and hygiene.
Innovative & Efficient
We implemented a zoned HVAC system using dedicated Air Handling Units (AHUs) for different areas, each tailored to specific needs. The main gym floor received a high-volume system with 100% fresh air capability, while the yoga studio featured humidity control. For plumbing, we designed a high-capacity hot water generation and recirculation system to ensure instant hot water at all fixtures, along with a robust drainage and ventilation system for the locker rooms to maintain a hygienic environment. A central Building Management System (BMS) was installed to control and optimize all these disparate systems.
Key Project Outcomes
Created precisely tailored micro-climates for each fitness zone, significantly enhancing the member experience.
Engineered a high-capacity, reliable plumbing and hot water system capable of handling peak usage without failure.
Improved indoor air quality and hygiene to premium healthcare standards across the entire facility.
Reduced overall energy and water consumption by 25% through a BMS-optimized, integrated system.

“Our members expect a world-class environment. The air they breathe, the temperature of their yoga studio, the pressure of the shower—it all matters. Their team engineered a system that delivers that premium experience flawlessly and efficiently across a very complex facility. They were true partners in building our vision.”
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